Journal Article

·2026 OPEN ACCESS

Discrete thermal analysis of the E–type shell–and–tube heat exchanger

Kubilay Bayramoglu , İhsan Kaya YTU , Yasin Üst YTU

Scientific Reports

Abstract

Thermal analysis of heat exchangers is crucial in both conventional and sustainable energy systems. However, traditional (non–dimensional) methods may be inadequate in certain scenarios, such as temperature or heat maps, pinch point prediction, two–phase or trans–critical flows. These challenges can be addressed using discrete thermal analysis methods, which allow for the numerical calculation of temperature and heat maps, or effectiveness values for heat exchangers having any complex flow patterns. This research introduces the Discrete Sub–Heat Exchanger (DSHE) method and demonstrates its application to the E–type shell–and–tube heat exchangers under defined NTU and Cr conditions. According to the application results, temperature and heat maps have been calculated successfully, with numerical effectiveness values closely matching analytical ones. Finally, sensitivity and error analyses in wide NTU and Cr ranges confirm the excellent applicability of the DSHE method with acceptable analytical error rates.

Keywords

Heat exchanger Pinch analysis NTU method Thermal analysis Thermal Pinch point Numerical analysis Micro heat exchanger Sensitivity (control systems) Thermodynamics Materials science Mechanics

Subject Areas

Heat Transfer and Optimization ·Mechanical Engineering ·Physical Sciences
Thermodynamic and Exergetic Analyses of Power and Cooling Systems ·Mechanical Engineering ·Physical Sciences
Nanofluid Flow and Heat Transfer ·Biomedical Engineering ·Physical Sciences

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