Journal Article

·2017 OPEN ACCESS

Double Fillet Welding of Carbon Steel T-Joint by Double Channel Shielding Gas Metal Arc Welding Method Using Metal Cored Wire

Tolga Mert YTU , Nurullah Gultekin YTU , Ahmet Karaaslan YTU

Archives of Metallurgy and Materials

Abstract

Abstract Low carbon steel material and T-joints are frequently used in ship building and steel constructions. Advantages such as high deposition rates, high quality and smooth weld metals and easy automation make cored wires preferable in these industries. In this study, low carbon steel materials with web and flange thicknesses of 6 mm, 8 mm and 10 mm were welded with conventional GMAW and double channel shielding gas metal arc welding (DMAG) method to form double fillet T-joints using metal cored wire. The difference between these two methods were characterized by measurements of mean welding parameters, Vickers hardness profiles, weld bead and HAZ geometry of the joints and thermal camera temperature measurements. When weld bead and HAZ geometries are focused, it was seen filler metal molten area increased and base metal molten area decreased in DMAG of low carbon steel. When compared with traditional GMAW, finer and acicular structures in weld metal and more homogenous and smaller grains in HAZ are obtained with double channel shielding gas metal arc welding.

Keywords

Gas metal arc welding Materials science Welding Shielding gas Heat-affected zone Metallurgy Filler metal Arc welding Fillet weld Electric resistance welding Submerged arc welding Fillet (mechanics) Composite material Flash welding Gas tungsten arc welding Shielded metal arc welding

Subject Areas

Welding Techniques and Residual Stresses ·Mechanical Engineering ·Physical Sciences
Hydrogen embrittlement and corrosion behaviors in metals ·Metals and Alloys ·Physical Sciences
Advanced Welding Techniques Analysis ·Mechanical Engineering ·Physical Sciences