Journal Article

·2018

Evaluation of drilling parameters on surface roughness and burr when drilling carbon black reinforced high-density polyethylene

Alper Uysal YTU

Journal of Composite Materials

Abstract

In this study, surface roughness and burr were investigated in drilling of pure and carbon black reinforced high-density polyethylene at three cutting speeds and feeds with three drill point angles. The measurement results of surface roughness of drilled holes were evaluated by Taguchi and analysis of variance statistical methods to specify the optimal drilling parameters and the effects of selected drilling parameters. According to the results, lower surface roughness and fewer burrs were obtained in drilling at high cutting speed and low feed with drill tools having small point angle and it was specified that the carbon black reinforcement reduced the surface roughness. Additionally, the optimal drilling parameters were determined as drill point angle of 80°, feed of 0.1 mm/rev and cutting speed of 120 m/min and the most effective parameter was found as drill point angle and the least effective parameter was found as feed.

Keywords

Drill Drilling Surface roughness Taguchi methods Materials science Composite material Surface finish Point (geometry) Geometry Metallurgy Mathematics

Subject Areas

Advanced machining processes and optimization ·Mechanical Engineering ·Physical Sciences
Advanced Machining and Optimization Techniques ·Electrical and Electronic Engineering ·Physical Sciences
Advanced Surface Polishing Techniques ·Biomedical Engineering ·Physical Sciences

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