Journal Article

·2022 OPEN ACCESS

Experimental study on turning machine with permanent magnetic cutting tool

Seyit Kaplan YTU , Orhan Çakır YTU , Erhan Altan YTU

Open Chemistry

Abstract

Abstract Implementing a magnetic field on the cutting area during the machining process is one of the ways to increase tool life, as a result, reducing the machining cost. Due to this, numerous researchers conducted various studies in that field. However, there was no study which used a permanent magnet tool has been found. In this study, the effects of a permanent magnet cutting tool on tool life have been investigated extensively with a designed experimental setup. Experiments were conducted on the CNC turning machine with a permanent magnet HSS cutting tool in this study at a cutting speed of 51 m/min, feed rate of 0.1125 mm/rev and with a depth of cut of 1 mm. Significant deduction was obtained in flank wear and cutting force. The wear of the permanent magnet HSS tool was 50% less than the HSS tool without a magnetic field. It has been determined that the cutting force in the cutting process with the tool without an applied magnetic field was approximately 10.4% more than the permanent magnet tool. It was also observed that higher temperature and longer comma shape chips occurred in the cutting process using a permanent magnet tool.

Keywords

Magnet Machining Mechanical engineering Process (computing) Machine tool Magnetic field Materials science Cutting tool Automotive engineering Computer science Engineering Physics

Subject Areas

Advanced machining processes and optimization ·Mechanical Engineering ·Physical Sciences
Advanced Machining and Optimization Techniques ·Electrical and Electronic Engineering ·Physical Sciences
Advanced Surface Polishing Techniques ·Biomedical Engineering ·Physical Sciences