Journal Article

·2019

Foam Injection Molding of Polypropylene/Zinc Oxide Nanocomposite with Chemical Foaming Agent: Mechanical Properties and Morphology

Mirigül Altan YTU , Tim A. Osswald

Journal of Testing and Evaluation

Abstract

Abstract Polyropylene (PP)- zinc oxide (ZnO) nanocomposites were obtained by a melt mixing process. Organo silane–modified ZnO and untreated ZnO, and compositions with added stearic acid were prepared in a twin screw extruder. Thermal properties of the composites were determined by differential scanning calorimetry. The obtained composites were foamed by conventional injection molding using the chemical foaming agent azodicarbonamide. The effects of the ZnO addition and the coupling agent on cell morphology, tensile strength, and weight reduction were investiagted. The silane-treated ZnO was effective in cell generation; however, this decreased the tensile strength of the composite foams. On the other hand, untreated ZnO induced a slight increment in tensile strength that was due to lower cell generation. When weight reduction and improvement in tensile strength were considered togehther, the addition of 3 wt. % of untreated ZnO was found to be successful for PP foaming.

Keywords

Polypropylene Materials science Molding (decorative) Nanocomposite Composite material Zinc Morphology (biology) Foaming agent Metallurgy Porosity

Subject Areas

Polymer Foaming and Composites ·Polymers and Plastics ·Physical Sciences
Epoxy Resin Curing Processes ·Mechanical Engineering ·Physical Sciences
Polymer composites and self-healing ·Polymers and Plastics ·Physical Sciences

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