Journal Article

·2015 OPEN ACCESS

Surface Roughness of Milled Sheet Molding Compound Composites

Alper Uysal YTU , Mirigül Altan YTU

Acta Physica Polonica A

Abstract

Sheet molding compounds (SMC) are alternative materials in manufacturing of structural components, automotive components and electrical resistant parts, due to their high strength, light weight, easy formation and low material cost. However, machining is demanded as a secondary process for achieving the nal shape of the part for assembly. During machining of SMC composites, some problems are faced because of the dierent machining characteristics of polymer matrix and ber reinforcement. In this study, commercial SMC composite including 25 wt.% polyester, 30 wt.% glass ber and 45 wt.% calcium carbonate, was milled under dierent depth of cut, feed and cutting speed. Taguchi experimental design was used to determine the eectiveness of the parameters. After the slots were milled, the roughness of the machined surfaces was investigated and it was found that lower feed, higher depth of cut were more eective than cutting speed in decreasing surface roughness.

Keywords

Materials science Composite material Molding (decorative) Sheet moulding compound Surface roughness Surface finish Surface (topology) Geometry

Subject Areas

Advanced machining processes and optimization ·Mechanical Engineering ·Physical Sciences
Injection Molding Process and Properties ·Mechanical Engineering ·Physical Sciences
Manufacturing Process and Optimization ·Industrial and Manufacturing Engineering ·Physical Sciences