Journal Article

·2018 OPEN ACCESS

Surface Texture Characterization and Parameter Optimization of Fused Deposition Modelling Process

Binnur Sağbaş YTU

Düzce Üniversitesi Bilim ve Teknoloji Dergisi

Abstract

Fused Deposition Modeling (FDM) is one of the additive manufacturing (AM) methods, widely used for manufacturing prototypes, models and functional thermoplastic parts as final product. Although FDM technology provides opportunity for manufacturing complex geometries, surface quality of the products cannot reach the required value yet. For this reason post processing operations which are time consuming and over costing, are applied to the finished parts. Alternatively, optimization of the FDM process parameters is another solution which is more economical way for improving surface quality of the printed parts. The aim of the study is to optimize the FDM process parameters such as shell number, infill percentage, infill geometry and layer thickness, for improving surface quality of the Polylactic Acid (PLA) parts. L9 (34) standard Taguchi experimental design is applied for manufacturing of the samples. The manufactured surfaces are inspected by mechanical profilometer for obtaining 2D surface profiles and the results were transformed in to signal-to-noise ratio as a quality characteristic to measure the deviation from desired values. Analysis of variance (ANOVA) was used for determining significance of the testing parameters.

Keywords

Taguchi methods Profilometer Fused deposition modeling Orthogonal array Engineering drawing Design of experiments Mechanical engineering Infill Materials science Computer science Engineering Surface roughness Composite material Mathematics 3D printing Structural engineering Statistics

Subject Areas

Additive Manufacturing and 3D Printing Technologies ·Automotive Engineering ·Physical Sciences
Additive Manufacturing Materials and Processes ·Mechanical Engineering ·Physical Sciences
Manufacturing Process and Optimization ·Industrial and Manufacturing Engineering ·Physical Sciences

Citations by Year